Aluminum products
Photo | Material | Use for | Point |
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A6061 | Compressor | ・Forged 1 punch with deformed extruded material. ・Cold forged products do not have casting cavities so they are suitable with airtight parts. |
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A5052 | HEV | ・Cold forging using slag material. ・Omission of inspection process by replacement of construction method. |
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A6063 | Fishing tackle(reel) | ・By using a split mold “bobbin shape” (unclear cut shape) molding is achieved. | |
A6061 | Engine | ・A product with a changed construction method from "casting" to "cold forging. ・Compared to “die casting”, products with the same strength can be molded in smaller sizes. |
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A6061 | Two Wheelers SA (shock absorber) |
・The tubular sleeve and the flange are integrally molded. As it is 1 piece assembly process can be omitted. Nozzle pipe A6061 Refueling device ・Integrally molded parts for long pipes and flanges. |
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A6061 | Refueling device | ・Integrally molded parts for long pipes and flanges. | |
A6061 | Transport equipment related |
・Lighter than iron. | |
A6061 | Two Wheelers SA (shock absorber) |
・Forging deform shape from bars. | |
A6061 | Two Wheelers SA (shock absorber) |
・The bracket and cylinder sections are forged in one piece. | |
A6061 | Two Wheelers SA (shock absorber) |
・Hexagonal shafts forged near-net-shape for cost advantage compared to total cutting. |
Click the image to enlarge.
Iron products
Photo | Name | Material | Use for | Point |
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S25C | Four Wheelers SA (shock absorber) |
・Simultaneous molding of inner diameter sleeve and R shape on the button. ・Omission of cutting process. |
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S25C | Steering | ・A product in which “serration” is molded on the outer peripheral side of the cup shape. ・It is also used for made in Japan (domestic) sports cars. |
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S10C | Engine | ・Conventional method: Two pieces (pressed product and cut product) are joined by
welding. ・Succeeded in integration by cold forging. |
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S15C | Accumulator | ・After forging, ironing is performed with a hydraulic press. Achieves length up to 115mm from 58.5mm. | ||
S45C | Four Wheelers SA (shock absorber) |
・Forging and trimming of the serration shape part reduces the vertical force. Plus reduction in the machining area. | ||
S25C | Four Wheelers SA (shock absorber) |
・The shaft and body are integrated by cold forging. |
Click the image to enlarge.
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